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April 30, 2018

Insight Performance OEE Enhancements

Michael Schwarz
Michael Schwarz

Michael Schwarz is the MES/MOM Software Senior Product Marketing Manager at Schneider Electric. Michael is responsible for the commercialization and go-to-market for the Wonderware MES/MOM, Recipe & Batch Management and Ampla Manufacturing Operations Software for Mining, Minerals and Metals Industries.

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New Production Dashboard, OEE Monitoring and Analysis

I’m excited to announce the introduction of Overall Equipment Effectiveness (OEE) KPI monitoring and analysis to Insight Performance, part of the Insight powered by Wonderware Online platform. This functionality has been eagerly awaited by many and significantly expands the benefits of deploying Insight Performance. 

While Insight Performance has been able to track and calculate equipment utilization and availability since its launch, now with the introduction of Performance and Quality KPIs we have all the elements required to calculate OEE in the cloud:

Availability(%) x Performance(%) x Quality(%) = OEE(%)

This calculation helps operators understand system performance in real-time, along with the impact of unplanned downtime, quality losses or equipment not running at optimal speed. Additional insights into the main reasons impacting OEE empowers operators to deliver and maintain predictable plant performance. The Insight platform also keeps a complete history of OEE, Availability, Performance and Quality KPIs which becomes an extremely powerful contributor to continuous improvement initiatives. 

What do you get with the new OEE enhancements? 

  • OEE KPI monitoring and Production Events Dashboard
  • OEE, Availability, Performance and Quality KPI Analysis 

OEE KPI Monitoring and Production Events Dashboard

Monitor your Overall Equipment Effectiveness (OEE), Availability, Performance and Quality along with the status of the current production run in the ready-to-use equipment dashboard. 

The active production run is visualized with an ideal production rate marker, providing a clear indication how actual production results match or deviate from plan.

Production Events Dashboard Edit Waste- blog-1

On starting a new production run, the operator is able to provide basic information such as target quantity, planned production run duration, and equipment target rate as metrics for displaying actual equipment performance vs. planned.

Good and reject production counts for the active run are displayed in Pareto charts based on production reason. The data can be edited or reclassified by the operator if required.

Production progress can be recorded automatically from the control system, or manually using the 'Good Production' and 'Waste Production' buttons from the dashboard.

Good Production


OEE, Availability, Performance and Quality KPI Analysis

Insight Performance also allows users to view KPI history information using intuitive charts and reports.

OEE analyses

Users can select whether to see some or all pieces of equipment on a line, a plant, or across multiple plants all on one chart. This allows you to quickly benchmark your assets, and identify those that need improvements.

Start measuring and improving your operational performance today. Start your free trial at https://online.wonderware.com

I'd love to hear your experience, and as always if you have any feedback or suggestions for future updates why not contact the team at feedback@wonderware.com.

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Want to learn more?

Look up the online demo:  https://online.wonderware.com  - go to the top left menu and select “Equipment Efficiency” or “OEE Analyses”

Learn more about "what is manufacturing performance management" and "What is OEE"

Read our plant operations management blog

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